Cost savings and efficiency in foam processing
Looking for a more efficient process without unnecessary waste? Discover how we helped a customer become more sustainable, a more efficient process and save costs.
4 extra
saving
20% less paper consumption
Challenge
Our customer experienced frequent paper breakages during a foaming process, which used 90 g/m² short-fibre paper. These breaks resulted in five shutdowns, costly cleaning rounds and foam waste production every year, with a total loss of €50,000.
Our approach
Our approach combined creative thinking with technical material knowledge. We thought beyond the standard applications of baking paper, which led to an innovative use of the product.
Results
Our solution brought impressive benefits:
- 0 paper breaks: Complete elimination of downtime and waste.
- 20% less paper consumption due to the switch to 70 g/m².
- 20% extra savings when compressing foam rolls by using the same paper.
With this solution, the customer has not only optimized their process, but also achieved significant cost savings.
